Mylar Envelopes
Get custom printed mylar envelopes for securely storing certificates, confidential documents, transcripts, legal documents, official files, and fragile items like gift vouchers or square cards. Choose from styles like phonographic mylar envelopes or mylar l-velopes—all with barrier protection and high-impact branding.
Packhit.com is a trusted mylar envelopes supplier in the United States with 100% satisfied customers over the past 5 years.
Mylar Envelopes: Key Features & Benefits
- Boost your brand identity with mylar envelopes customizable in different designs, sizes, and materials.
- Select from durable materials like Kraft paper with foil lining, PET, polyethylene, and biodegradable film.
- Enhance durability with sturdy and compact mylar envelopes.
- Encourage sustainability by choosing biodegradable mylar envelopes.
- Transport products safely with high-quality mylar envelopes.
- Save money with affordable mylar envelopes by ordering in bulk.
Request for quote - Product page
Custom Mylar Envelopes: Best Prices, Fast Turnaround & Free Design Support
Get custom mylar envelopes starting at just $0.10 per unit. No setup fees, free shipping, and free expert design and print support included. Order as few as 100 units of mylar envelopes for testing or small-batch sales, or order in bulk and get volume discounts. Ships to your address or 3PL.
Custom Mylar Envelopes Start at Just $0.10 Per Unit
Prices vary by size, material, print finish, and order quantity. Clear front, foil-lined, and child-resistant options are available for specific product types.
Average Price by Envelope Type
| Envelope Type | Price Range (Per Unit) |
| Phonographic Mylar Envelopes | $1.80 – $2.55 |
| Mylar L-Velopes | $0.85 – $1.00 |
What Affects Price?
- Envelope size and style (flat, stand-up, CR zipper)
- Material type (foil, kraft, clear front, matte)
- Print method (digital vs. rotogravure)
- Order quantity (more = lower unit price)
- Finishes (matte, glossy, spot UV, zippers)
- Add-ons (tear notches, hang holes, valves)
Discounts For Seniors, Veterans, and Frequent Customers
Discounts of up to 15% are available to seniors, veterans, and frequent Packhit customers. Ask our team for more info. Not sure what kind of packaging is right for your product? Just ask, we will help you choose the right option.
Ordering Custom Mylar Envelopes is Fast and Easy
- Send your logo or design idea
- Receive your dieline + free print-ready proof
- Approve or request unlimited revisions
- We print and deliver your envelopes
Turnaround: Production takes 8–10 business days. Rush orders in 4–6 days. Samples in 3–5 days.
Free Design Help from Real Packaging Experts
- Custom dielines and layout checks
- Resolution, bleed, fold, and margin alignment
- Unlimited revisions, no extra fees
- Don’t have artwork? Just send your logo, and we will do the rest.
Order as Few as 100 Custom Mylar Envelopes
Low minimums are ideal for startups, online sellers, or new product launches. Test packaging before committing to a large batch.
How to Lower Your Cost Per Envelope
- Use smaller sizes to reduce material waste
- Choose matte over foil for affordability
- Avoid full-bleed printing if not essential
- Order in larger quantities for bulk pricing
Materials & Finishes for Custom Mylar Envelopes
Common Materials
- Metalized Foil (PET/VMPET/PE): High barrier
- Kraft Paper with Foil Lining: Natural look with protection
- Clear Front + Foil Back: For display and freshness
- Child-Resistant Film: For cannabis, supplements, etc.
Optional Finishes
- Matte or Glossy Lamination
- Foil Stamping (Gold, Silver, Holographic)
- Spot UV Coating
- Tear Notch, Zipper, Hang Hole, Degassing Valve
Production & Shipping
- Standard: 8–10 business days
- Rush: 4–6 business days
- Samples: 3–5 business days
- Shipping across the U.S. and worldwide
- We ship to your doorstep, warehouse, or 3PL
Every File Is Manually Reviewed
- Envelope layout, bleeds, and closure position
- Print resolution and alignment
- Print/material compatibility
- Seal, zipper, and valve position accuracy
Why Custom Mylar Envelopes Are Essential?
Using generic or poorly fitted mylar envelopes can:
- Reduce shelf appeal and brand trust
- Fail to protect products from moisture or odor
- Lead to product leakage or spoilage
- Increase return rates and customer complaints
Our custom mylar envelopes keep your product safe, visible, and professional, giving your brand an edge from first look to final use.
| Ideal for | Food Retailers, Cosmetics Industry, pharmaceuticals, and eco products |
| Customization | Available in custom sizes, pouch styles, finishes, print methods, and closure types |
| Dimensions | Custom sizes available (flat, stand-up, child-resistant, etc.) |
| Material | Kraft Paper, Foil-Lined Film, Polyethylene (PE), PET, Biodegradable Films (customizable) |
| Color | Natural Kraft Brown + Custom Print Colors (CMYK/PMS) |
| Printing Techniques | Digital Printing, Rotogravure Printing, Flexographic Printing |
| Print Options | Outside Printing (Inside on request) |
| Ink | Food-safe CMYK and PMS inks |
| Finishing | Matte/Gloss Lamination, Foil Stamping, and Spot UV |
| Barrier Protection | Moisture-proof, Odor-proof, UV-resistant, Heat-sealable |
| Closure Types | Zipper Seal, Child-Resistant Zipper, Tear Notch, Heat Seal |
| Proof | Digital Proof, Print-Ready PDF, Physical Sample (on request) |
| Durable | High barrier materials ensure long shelf life and product protection |
| Foldable & Portable | Lightweight and space-saving pouch formats |
| Recyclable | Kraft and eco-film options available; biodegradable finishes on request |
| Item Quantity | Minimum 100 and Maximum 100,000 (get a custom quote) |
| Price | We offer custom mylar envelopes at affordable prices. |
| Shipping Mode | Flat-rate shipping for orders over 100 units |
| Turnaround Time | Standard: 8 – 10 business days; Rush: 4 – 6 days; Samples: 3 – 5 days |
What sizes do Mylar envelopes come in?
Mylar envelopes come in a variety of sizes with dimensions ranging from 8 to 20 inches. We offer customizable Mylar envelopes in different sizes based on your product and brand requirements.
Do you offer any additional features for Mylar envelopes?
Yes, we offer additional features like handles, finishes, and closure options for our custom mylar envelopes for added convenience in product packaging and transportation while enhancing the user experience.
Where can I purchase Mylar envelopes?
You can purchase Mylar envelopes from online retailers and stores like PackHit. We offer budget-friendly deals with free shipping when ordered in bulk.
How can I safely dispose of Mylar envelopes?
You can safely dispose of Mylar envelopes via recycling or as directed by local waste management guidelines.
What is your standard turnaround time for Mylar envelopes?
Our standard turnaround time for mylar envelopes is 15 to 18 working days, including everything from production to printing and doorstep delivery.
Can I have my artwork printed on Mylar envelopes?
Yes, you can get your artwork printed on the Mylar envelopes according to your product and brand requirements.
Can I get wholesale prices for Mylar envelopes?
Yes, you can buy Mylar envelopes from PackHit at wholesale prices. We offer different pricing plans specially made for resellers and designers. For further details, contact our support or via +1 (800) 980-0269.
What payment methods do you accept for Mylar envelopes?
We accept payment for Mylar envelopes through credit cards, wire transfers, bank transfers, authorized.net, and PayPal.
What printing methods do you offer for Mylar envelopes?
Our printing methods for Mylar envelopes include offset, screen, and digital printing using CMYK and PMS printing inks.
How to place an order for Mylar envelopes?
The order placement process of Mylar envelopes involves three steps:
- Fill in the quotation form with your mylar envelopes specifications.
- Approval of 2D and 3D proofs.
- Transfer of payment.
For more information, contact us through live chat, email, or by calling us at (+1 (800) 980-0269).
What artwork file type do you need for printing Mylar envelopes?
We prefer editable files in PDF, PSD, or AI format with a minimum resolution of 150 to 300 dpi for optimum printing results on Mylar envelopes.
What is your minimum order quantity (MOQ) for Mylar envelopes?
We deliver Mylar envelopes in quantities ranging from 100 to 100,000 units.
Can you ship Envelopes to my fulfillment center or warehouse?
Yes. Just send us their receiving guidelines, and we will take care of it.
Do you offer reusable Mylar envelopes?
Yes, we offer reusable mylar envelopes , including canvas and non-woven options, which are ideal for sustainable packaging and environmentally friendly practices.
Q: Can you make child-resistant Mylar envelopes?
Yes, we offer certified child-resistant mylar envelopes for cannabis, supplements, and pharmaceuticals.
