Custom Mylar Gusset Bags
Get custom printed mylar gusset bags for storing food items such as nuts, crisps or chips, chocolate, or candy. Choose from a variety of styles, including stand-up pouches, flat bags, and child-resistant designs, all with barrier protection and high-impact branding.
Packhit.com is a trusted supplier of mylar gusset bags in the United States, with 100% satisfied customers over the past five years.
Custom Mylar Gusset Bags: Key Features & Benefits
- Boost your brand identity with mylar gusset bags – customizable in different designs, sizes, and materials.
- Select from durable materials like Kraft paper with foil lining, PET, polyethylene, and biodegradable film.
- Enhance durability with sturdy and compact mylar gusset bags.
- Encourage sustainability by choosing biodegradable mylar bags.
- Transport products safely with high-quality mylar gusset bags.
- Save money with affordable mylar gusset bags by ordering in bulk.
Request for quote - Product page
Custom Mylar Gusset Bags: Best Prices, Fast Turnaround & Free Design Support
Get custom mylar gusset bags starting at just $0.04 per unit. No setup fees, free shipping, and free expert design and print support included. Order as few as 100 units of mylar gusset bags for testing or small-batch sales, or order in bulk and get volume discounts. We can ship to your address or your third-party logistics (3PL).
Custom Mylar Gusset Bags Start at Just $0.04 Per Unit
Prices vary by size, material, print finish, and order quantity. Clear front, foil-lined, and child-resistant options are available for specific product types.
Average Price by Bag Type
| Bag Type | Price Range (Per Unit) |
| Side Gusset | $0.11 – $1.28 |
| Stand-Up / Bottom Gusset Bags | $0.25 – $0.85 |
| Zipper Gusset Mylar Bags | $0.22 – $0.70 |
| Windowed Gusset Mylar Bags | $0.26 – $0.65 |
What Affects Price?
- Bag size and style (flat, stand-up, CR zipper)
- Material type (foil, kraft, clear front, matte)
- Print method (digital vs. rotogravure)
- Order quantity (more = lower unit price)
- Finishes (matte, glossy, spot UV, zippers)
- Add-ons (tear notches, hang holes, valves)
Discounts For Seniors, Veterans, and Frequent Customers
Discounts of up to 15% are available to seniors, veterans, and frequent Packhit customers. Ask our team for more info. Not sure what kind of packaging is right for your product? Just ask, we will help you choose the right option.
Ordering Custom Mylar Gusset Bags is Fast and Easy
- Send your logo or design idea
- Receive your dieline + free print-ready proof
- Approve or request unlimited revisions
- We print and deliver your bags
Turnaround: Production takes 8–10 business days. Rush orders in 4–6 days. Samples in 3–5 days.
Free Design Help from Real Packaging Experts
- Custom dielines and layout checks
- Resolution, bleed, fold, and margin alignment
- Unlimited revisions, no extra fees
Do not have the artwork? Just send your logo, and we will do the rest.
Order as Few as 100 Custom Mylar Gusset Bags
Low minimums are ideal for startups, online sellers, or new product launches. Test packaging before committing to a large batch.
How to Lower Your Cost Per Bag
- Use smaller sizes to reduce material waste
- Choose matte over foil for affordability
- Avoid full-bleed printing if not essential
- Order in larger quantities for bulk pricing
Materials & Finishes for Custom Mylar Gusset Bags
Common Materials
- Metalized Foil (PET/VMPET/PE): High barrier
- Kraft Paper with Foil Lining: Natural look with protection
- Clear Front + Foil Back: For display and freshness
- Child-Resistant Film: For cannabis, supplements, etc.
Optional Finishes
- Matte or Glossy Lamination
- Foil Stamping (Gold, Silver, Holographic)
- Spot UV Coating
- Tear Notch, Zipper, Hang Hole, Degassing Valve
Production & Shipping
- Standard: 8–10 business days
- Rush: 4–6 business days
- Samples: 3–5 business days
- Shipping across the U.S. and worldwide
- We ship to your doorstep, warehouse, or 3PL
Every File Is Manually Reviewed
- Bag layout, bleeds, and closure position
- Print resolution and alignment
- Print/material compatibility
- Seal, zipper, and valve position accuracy
Why Custom Mylar Gusset Bags Are Essential?
Using generic or poorly fitted pouches can:
- Reduce shelf appeal and brand trust
- Fail to protect products from moisture or odor
- Lead to product leakage or spoilage
- Increase return rates and customer complaints
Our custom mylar gusset bags keep your product safe, visible, and professional, giving your brand an edge from first look to final use.
| Ideal for | Food Retailers, Cosmetics Industry, pharmaceuticals, and eco products |
| Customization | Available in custom sizes, pouch styles, finishes, print methods, and closure types |
| Dimensions | Custom sizes available (flat, stand-up, child-resistant, etc.) |
| Material | Kraft Paper, Foil-Lined Film, Polyethylene (PE), PET, Biodegradable Films (customizable) |
| Color | Natural Kraft Brown + Custom Print Colors (CMYK/PMS) |
| Printing Techniques | Digital Printing, Rotogravure Printing, Flexographic Printing |
| Print Options | Outside Printing (Inside on request) |
| Ink | Food-safe CMYK and PMS inks |
| Finishing | Matte/Gloss Lamination, Foil Stamping, and Spot UV |
| Barrier Protection | Moisture-proof, Odor-proof, UV-resistant, Heat-sealable |
| Closure Types | Zipper Seal, Child-Resistant Zipper, Tear Notch, Heat Seal |
| Proof | Digital Proof, Print-Ready PDF, Physical Sample (on request) |
| Durable | High barrier materials ensure long shelf life and product protection |
| Foldable & Portable | Lightweight and space-saving pouch formats |
| Recyclable | Kraft and eco-film options available; biodegradable finishes on request |
| Item Quantity | Minimum 100 and Maximum 100,000 (get a custom quote) |
| Price | We offer custom mylar gusset bags at affordable prices. |
| Shipping Mode | Flat-rate shipping for orders over 100 units |
| Turnaround Time | Standard: 8 – 10 business days; Rush: 4 – 6 days; Samples: 3 – 5 days |
What is your minimum order quantity (MOQ) for Mylar gusset Bags?
We deliver Mylar gusset Bags in quantities ranging from 100 to 100,000 units.
What sizes do Mylar gusset Bags come in?
Mylar gusset bags are available in a wide range of sizes to suit various product types and volumes. Common size categories include:
- Small Sizes (1g to 1oz): Ideal for single-serve snacks, samples, or small quantities of supplements (e.g., 3×4″, 4×6″).
- Medium Sizes (2oz to 8oz): Common for resealable food packs, coffee, or dried goods (e.g., 5×8″, 6×9″).
- Large Sizes (1lb to 5lb+): Used for bulk items like grains, pet food, or cannabis flower (e.g., 8×12″, 10×14″).
Since custom gusset Mylar bags can be tailored to your product, you can request exact dimensions to ensure the best fit, whether for flat pouches, stand-up pouches, or child-resistant bags.
Do you offer any additional features for Mylar gusset Bags?
Yes, we offer additional features like handles, finishes, and closure options for our custom Mylar gusset Bags for added convenience in product packaging and transportation while enhancing the user experience.
Where can I purchase Mylar gusset Bags?
You can purchase Mylar gusset Bags from online retailers and stores like PackHit. We offer budget-friendly deals with free shipping when ordered in bulk.
How can I safely dispose of Mylar gusset Bags?
You can safely dispose of Mylar gusset Bags via recycling or as directed by local waste management guidelines.
What is your standard turnaround time for Mylar gusset Bags?
Our standard turnaround time for Mylar gusset Bags is 15 to 18 working days, including everything from production to printing and doorstep delivery.
Can I have my artwork printed on Mylar gusset Bags?
Yes, you can get your artwork printed on the Mylar gusset Bags according to your product and brand requirements.
Can I get wholesale prices for Mylar gusset Bags?
Yes, you can buy Mylar gusset Bags from PackHit at wholesale prices. We offer different pricing plans specially made for resellers and designers. For further details, contact our support or via +1 (800) 980-0269.
What payment methods do you accept for Mylar gusset Bags?
We accept payment for Mylar gusset Bags through credit cards, wire transfers, bank transfers, authorized.net, and PayPal.
What printing methods do you offer for Mylar gusset Bags?
Our printing methods for Mylar gusset Bags include offset, screen, and digital printing using CMYK and PMS printing inks.
How to place an order for Mylar Gusset Bags?
The order placement process of Mylar gusset Bags involves three steps:
- Fill in the quotation form with your mylar gusset bag specifications.
- Approval of 2D and 3D proofs.
- Transfer of payment.
For more information, contact us through live chat, email, or by calling us at (+1 (800) 980-0269).
What artwork file type do you need for printing Mylar gusset Bags?
We prefer editable files in PDF, PSD, or AI format with a minimum resolution of 150 to 300 dpi for optimum printing results on Mylar gusset Bags.
Can you ship bags to my fulfillment center or warehouse?
Yes. Just send us their receiving guidelines, and we will take care of it.
Do you offer reusable mylar gusset bags?
Yes, we offer reusable mylar gusset bags, including canvas and non-woven options, which are ideal for sustainable packaging and environmentally friendly practices.
