Custom Inserts
Get custom inserts to safely store, organize, protect, and deliver your products in boxes.
Packhit.com is a trusted custom inserts supplier in the United States with 100% satisfied customers over the past 5 years.
Custom Inserts: Key Features & Benefits
Our custom inserts come with the following features and benefits to:
- Upgrade your product and brand presentation with box inserts customizable in different designs, shapes, and materials.
- Select from durable materials like cardboard, corrugated fiberboard, foam, molded pulp inserts, void filling, and many more for custom box inserts.
- Organize and protect your products with precision-fitted inserts.
- Promote sustainability by choosing biodegradable product packaging inserts.
- Get your products fit in and ship safely with custom box inserts.
- Save money with affordable custom inserts by ordering in bulk.
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Custom Inserts: Best Prices, Fast and Easy Ordering with Free Design Help and No Minimums
Get custom inserts starting at just $0.25 per unit. Fast quotes, no setup fees, free shipping, and free expert design help included. Order as few as 10 inserts to test or launch, or order in bulk and unlock major discounts. Ships to your home, business, or fulfillment center.
Custom Inserts Start at Just $0.25 Per Unit
Prices vary by size, material, print style, and order quantity. Kraft paper and poly Inserts offer the best value for growing brands and eco-conscious businesses.
Average Price by Insert Type
| Insert Type | Price Range (Per Unit) |
|---|---|
| Paperboard Inserts | $0.25 – $1.50 |
| Foam Inserts | $0.60 – $4.00 |
| Cardboard Inserts | $0.40 – $2.00 |
| Molded Pulp Inserts | $0.55 – $3.50 |
What Affects Price?
- Insert complexity (number of cavities, die-cuts)
- Material type (paperboard, foam, pulp, corrugated)
- Precision requirements (tight-fit vs. loose fit)
- Print or coating (optional)
- Order volume (higher = lower unit cost)
- Add-ons like custom shaping, lamination, or embossing
Discounts For Seniors, Veterans, and Frequent Customers
Get up to 15% off if you’re a senior, veteran, or a returning Packhit customer. Ask our team to check eligibility.
Ordering Custom Inserts is Fast and Easy
- Share your product dimensions or photos
- Receive a dieline and custom fit design
- Approve the layout or request revisions
- We produce and ship your inserts
Free Design Support from Real Packaging Experts
- Product-fit consulting and cavity mapping
- Layout validation for die-cutting and folding
- Unlimited revisions included
- Support for 3D product mockups or tray-fitting
Start with Just 10 Custom Inserts
Low MOQs help small brands and testers access premium custom-fit packaging without waste or overspending.
How to Lower Your Cost per Insert
- Use recyclable materials like paperboard or cardboard
- Avoid multi-layer or full-color printing
- Skip coatings unless needed for aesthetics or durability
- Fit inserts tightly to avoid excess material
- Order in tiers of 100+ to unlock better pricing
Materials and Finishes for Custom Inserts
Popular Materials
- Paperboard (eco-friendly, printable, affordable)
- EVA Foam (shock-absorbent, premium, durable)
- Cardboard (sturdy and economical)
- Molded Pulp (biodegradable, good cushioning)
- Corrugated (ideal for heavier products or bulk)
Optional Finishes
- Gloss/matte lamination
- Embossing/debossing (limited to certain materials)
- Printed cavity labels or branding (on paper-based inserts)
- Anti-static or moisture-resistant coatings
Production & Shipping
- Standard turnaround: 8–10 business days
- Rush service: 4–6 business days
- Samples: 3–5 business days
- Shipping available across the U.S. and worldwide
- Delivery to your home, store, or 3PL warehouse
Every File Is Reviewed by Our Team
We don’t automate critical prepress steps. Each file is checked by a human for:
- Exact product-to-insert fit
- Material compatibility and durability
- Die-line accuracy and fold lines
- Cavity layout and support placement
Why Custom Inserts Packaging is Important?
Skimping on custom packaging can hurt your unboxing experience and brand image. With custom inserts, you:
- Build trust with a polished presentation
- Protect products during shipping or retail handling
- Encourage repeat purchases and referrals
- Stand out in a crowded marketplace
Get Custom Inserts That Carry Your Brand Forward
Start with a quote, sketch, or sample. No setup fees. No minimums. Just high-quality Inserts, made simple
| Ideal for | Retail Products Packaging |
| Customization | Available in all designs, shapes, sizes, and materials |
| Dimensions | Available in all sizes |
| Material | Cardboard, Kraft Paper, Corrugated Fiberboard, Foam Inserts, Void Filling, and Molded Pulp (customizable) |
| Color | Available in all colors |
| Printing Techniques | Offset Printing, Digital Printing, UV Printing and Coating, Flexo Printing, Silk Screen Printing, and more |
| Print Options | Inside Printing and Outside Printing |
| Ink | CMYK and PMS |
| Finishing | Litho Lamination, Varnishing and Spot UV, Embossing, AQ Coating, Hot Foil Stamping, and more |
| Proof | Digital Proof, 3D Mock-Up, and Physical Sample (On-demand) |
| Paper Stock | 10pt to 24pt (80lb to 200lb) (250gsm to 600gsm) Eco-Friendly Kraft, Corrugated and Flute Stock |
| Durable | Yes, our custom inserts are made of durable materials like cardboard and foam. |
| Foldable and portable | Yes, our custom inserts are foldable and portable for easy shipping. |
| Recyclable | Yes, our box inserts are made of sustainable, eco-friendly, and biodegradable materials. |
| Item Quantity | Minimum 100 and Maximum 100,000 (get a custom quote) |
| Shipping Mode | Flat shipping for a minimum of 100 items |
| Turnaround time | Shipping within 15 to 18 business days |
What is the purpose of custom inserts?
The purpose of custom inserts is to provide added protection to the products within packaging containers against shock bumps, collision, and damage, and to enhance the visual appearance of products packaging.
Are custom inserts considered safe for delivering fragile or sensitive items?
Yes, custom inserts are considered safe for fragile, sensitive, and heavy products because they are used to provide cushioning and reduce the risk of damage during shipping and transportation.
How can I safely dispose of custom inserts?
You can safely dispose of custom inserts via recycling or as directed by local waste management guidelines.
Can I have my artwork printed on custom inserts?
Yes, you can get your artwork printed on custom inserts according to your product and brand requirements.
Can I get wholesale prices for custom inserts?
Yes, you can buy custom inserts from PackHit at wholesale prices. We offer different pricing plans specially made for resellers and designers. For further details, contact our support or via +1 (800) 980-0269.
What printing methods do you offer for custom inserts?
Our printing methods for custom inserts include offset, screen, and digital printing using CMYK and PMS printing inks.
What artwork file type do you need for printing on custom inserts?
We prefer editable files in PDF, PSD, or AI format with a minimum resolution of 150 to 300 dpi for optimum printing results on custom inserts.
Can I get an insert custom-matched to my product shape?
Yes! Send us your product, sketch, or spec sheet, and we’ll tailor a snug fit.
Are inserts eco-friendly?
Yes, options like molded pulp, paperboard, and recyclable cardboard inserts are sustainable and widely accepted in recycling streams.
Can inserts be printed with my branding?
Yes, paper-based inserts support full-color printing, cavity labeling, and branded accents.
Can you ship inserts directly to my warehouse or 3PL?
Absolutely. Just provide your partner’s shipping or labeling guidelines, and we’ll take care of it.
