Mailer Boxes

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Get custom-printed mailer boxes for safely storing, organizing, presenting, and shipping your products. Choose from a wide range of designs, shapes, and materials for durable and eco-friendly, yet cost-saving product packaging using printed mailer boxes.

Packhit.com is a trusted mailer box supplier in the United States with 100% satisfied customers over the past 5 years.

About this item

Our mailer boxes come with the following features and benefits to:

  • Boost your brand identity with mailer boxes customizable in different designs, shapes, and materials.
  • Select from durable materials like cardboard, corrugated fiberboard, kraft, and rigid for mailer boxes.
  • Enhance durability with sturdy and compact mailer boxes.
  • Store and organize products with added protection.
  • Encourage sustainability by choosing biodegradable mailer boxes.
  • Ship products safely with mailer boxes.
  • Save money with affordable mailer boxes by ordering in bulk.

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What are mailer boxes?

Mailer boxes are self-assembling packaging containers made of corrugated cardboard used for branding and shipping products in a convenient and stylish way. Mailer boxes are mostly used by e-commerce businesses and individuals for sending items through postal or courier services.

Custom mailer boxes are made from durable and eco-friendly materials like card stock, kraft, paperboard, and corrugated fiberboard. These mailer boxes are designed using different printing approaches like spot UV, stamp foiling, embossing, and debossing.

You can customize mailer boxes in different designs, shapes, and materials to match your brand.

Promote your brand with custom mailer boxes

Our mailer boxes can be customized in any design, shape, and material to promote your brand. Build brand awareness with custom-printed mailer boxes by featuring unique imagery, typography, and logo in your box design.

Branding options that we offer for mailer boxes include add-ons and personalized features with different printing approaches like spot UV, stamp foiling, embossing, and debossing.

What materials are mailer boxes made of?

Mailer boxes are made from different sustainable materials like cardboard, kraft, paperboard, and corrugated fiberboard. Cardboard material is a preferred choice for storing and shipping retail and specialty items safely because it is lightweight, eco-friendly, and affordable.

The cover paper materials for mailer boxes like solid color, custom printed, foil, laminated, embossed, matte, and gloss papers are used to enhance your product packaging.

You can customize mailer boxes with a variety of materials according to your brand preferences.

What printing and finishing methods can be used for mailer boxes?

Printing methods for mailer boxes are listed below:

  • Digital printing
  • Flexographic printing
  • Lithography
  • Screen printing
  • Flexography
  • UV varnishing
  • Foil printing
  • Inkjet printing
  • Rotogravure
  • Embossing
  • Debossing
  • Offset lithography
  • Stamp foiling
  • Laser printing
  • Letterpress printing
  • 3D Printing

You can either choose from the printing techniques mentioned above or design mailer boxes to promote your brand.

Enhance durability with our sturdy mailer boxes

Our mailer boxes are durable as they are made from cardboard material which is sturdy and compact due to its high folding strength and ability to last over time.

Durable mailer boxes are used to effectively store and ship e-commerce products.

Store your products with added protection

Our custom mailer boxes can neatly organize, package, and store your products with extra protection for brand visibility. They often feature self-locking tabs or adhesive closures to securely seal the contents inside during transit.

We offer customizable mailer packages with multiple compartments, inserts, and dividers according to your brand requirements.

Encourage sustainability with our recyclable mailer boxes

Mailer boxes are eco-friendly because they are made from recyclable materials like kraft paper and card stock to preserve the environment.

Efficiently ship your products with our mailer boxes

Cardboard material makes mailer boxes easy to ship and transport. We offer lightweight cardboard mailer boxes that can be delivered all over the United States (US).

You can stay updated with mailer box shipping progress by tracking your order.

Save money with our affordable mailer boxes

We offer premium mailer boxes at a lower price. If you want cost-effective mailer box packaging without compromising the quality, order in bulk (minimum 100 & maximum 100,000) at the best wholesale price.

Why choose PackHit for packaging and shipping products?

Choose PackHit for packaging and shipping to get a complete range of design and customization options to meet all your packaging needs without compromise.

At PackHit, we provide you with the options to:

  • Create custom mailer boxes to boost your brand.
  • Select from our durable materials and designs for your mailer boxes.
  • Choose our unique printing techniques to enhance your mailer box design.
  • Verify your order for mailer boxes with our 2D and 3D proofs.
  • Order your mailer boxes in bulk or in smaller quantities as needed.

Customize everything about your mailer boxes by filling out our convenient quotation form.

Ideal forE-commerce, Cosmetic, and Media industries
CustomizationAvailable in all designs, shapes, sizes, and materials
DimensionsAvailable in all sizes
MaterialCardboard, Kraft, Card Stock, and Corrugated Fiberboard (customizable)
ColorAvailable in all colors
Printing TechniquesOffset Printing, Digital Printing, UV Printing and Coating, Flexo Printing, Silk Screen Printing and more
Print OptionsInside Printing and Outside Printing
InkCMYK and PMS
FinishingLitho Lamination, Varnishing and Spot UV, Embossing, AQ Coating, Hot Foil Stamping and more
Cover MaterialSolid Color Paper, Custom Printed Paper, Foil Paper, Laminated Paper, Embossed Paper, Matte Paper, and Gloss Paper
Tray MaterialCardboard, Corrugated Fiberboard, and Card Stock
Add-ons and InsertsWindow Cut-Out, Air Pillows, Foam Inserts, Silk and Velvet Lining, Magnetic and Ribbon Closures, Pillow and Silk Pouches
ProofDigital Proof, 3D Mock-Up, and Physical Sample (On-demand)
Opening MechanismCustomizable for the selected style
Paper Stock10pt to 24pt (80lb to 200lb) (250gsm to 600gsm)

Eco-Friendly Kraft, Corrugated and Flute Stock

DurableYes, our mailer boxes are made of durable materials like cardboard and corrugated fiberboard to secure the products.
Foldable and portableYes, our mailer boxes are foldable for space-saving and portable for easy shipping.
RecyclableYes, our mailer boxes are made of sustainable, eco-friendly, and biodegradable materials.
Item QuantityMinimum 100 and Maximum 100,000 (get a custom quote)
PriceWe offer custom mailer boxes at affordable prices.
Shipping ModeFlat shipping for a minimum of 100 items
Turnaround timeShipping within 15 to 18 business days

Materials

Paperboard
SBS C1S

SBS C1S

SBS C2S

SBS C2S

CCNB

CCNB

Fully Recycled CCNB

Fully Recycled CCNB

Natural Brown Kraft

Natural Brown Kraft

White Kraft

White Kraft

Black Kraft

Black Kraft

Uncoated Unbleached Kraft (UUK)

Uncoated Unbleached Kraft (UUK)

Clay Coated Kraft Back (CCK)

Clay Coated Kraft Back (CCK)

Clay Natural Kraft (CNK)

Clay Natural Kraft (CNK)

Metallic Paper

Metallic Paper

Holographic

Holographic

Textured

Textured

Corrugated
Natural Kraft Board

Natural Kraft Board

Oyster White Board

Oyster White Board

Kemi White Board

Kemi White Board

Bleached White Board

Bleached White Board

White cradboard

White cradboard

Black cardboard

Black cardboard

Paper Stock
Eco-Friendly Kraft

Eco-Friendly Kraft

E-flute Corrugated

E-flute Corrugated

Bux Board

Bux Board

Card Stock

Cardstock

Rigid
Grey Chipboard

Grey Chipboard

Duplex Chipboard

Duplex Chipboard

finishing

hot foil stamping

hot foil stamping

cold foil stamping

cold foil stamping

blind embossing

blind embossing

blind debossing

blind debossing

registered embossing

registered embossing

combination embossing

combination embossing

window patching

window patching

holographic foiling

holographic foiling

gold foiling

gold foiling

silver foiling

silver foiling

spot UV

spot UV

varnish

varnish

Aqueos Coating

Aqueos Coating

UV Coating

UV Coating

Spot Gloss UV

Spot Gloss UV

Soft Touch Coating

Soft Touch Coating

Anti-scratch-lamination

Anti-scratch lamination

Anti-scratch-lamination

Soft Touch/ Silk Lmaination

inks

Water-based Ink

Water-based Ink

Soy/ Vegetable Ink

Soy/ Vegetable Ink

Flourescent Color Ink

Flourescent Color Ink

Oil Base Ink

Oil Base Ink

Pantone

Pantone

Pantone Metallic

Pantone Metallic

printing method

Offset Print

Offset Print

Flexoprinting

Flexoprinting

Gravure Print

Gravure Print

Digital Print

Digital Print

Silk Screen Print

Silk Screen Print

UV Print

UV Print

Laser Engraving

Laser Engraving

Scodix Digital Enhancement

Scodix Digital Enhancement

lithoprinting

lithoprinting

box style features

Stripper Lock Tray

Stripper Lock Tray

Pinch Lock Tray

Pinch Lock Tray

Roll End Tray

Roll End Tray

Double Glued Side Wall Tray

Double Glued Side Wall Tray

Simplex Tray

Simplex Tray

Double Wall Frame Tray

Double Wall Frame Tray

4 Corner Tray and Lid

Four Corner Tray

Front Cut Out Display Tray

Front Cut Out Display Tray

Lift Off/ Detachable Lid

Lift-off / Detachable Lid

Partial Cover

Partial Cover

Shoulder / Neck

Shoulder / Neck

Hinged/ Flip Lid

Hinged / Flip Lid

Foam Inserts

Foam Inserts

Cardboard Inserts

Cardboard Inserts

Seal End Box

Seal End

Full Overlap Seal End Box

Full Overlap

Lock Cap Auto Bottom

Lock Cap

Snap Lock

Snap Lock

Auto-Bottom Boxes

Auto Bottom

Roll Ends With Lid

Roll End Lid

Dispenser-Boxes

Dispenser

Pillow Boxes

Pillow

What sizes do mailer boxes come in?

Mailer boxes come in a variety of sizes with dimensions ranging from 4 to 16 inches. We offer customizable mailer boxes in different sizes and shapes based on your product requirements.

Are mailer boxes moisture-resistant?

Yes, mailer boxes are moisture-resistant if laminated and coated with varnish to protect the products.

Are mailer boxes considered safe for product storage?

Yes, mailer boxes are safe for storing and shipping products due to their durable and sturdy nature.

Where can I purchase mailer boxes?

You can purchase mailer boxes from online retailers and stores like PackHit. We offer budget-friendly deals with free shipping when ordered in bulk.

How can I safely dispose of mailer boxes?

You can safely dispose of mailer boxes via recycling or as directed by local waste management guidelines.

What is your standard turnaround time for mailer boxes?

Our standard turnaround time for mailer boxes is 15 to 18 working days, including everything from production to printing and doorstep delivery.

Can I have my artwork printed on mailer boxes?

Yes, you can get your artwork printed on the mailer boxes according to your product and brand requirements.

Can I get wholesale prices for mailer boxes?

Yes, you can buy mailer boxes from PackHit at wholesale prices. We offer different pricing plans specially made for resellers and designers. For further details, contact our support or via +1 (800) 980-0269.

What payment methods do you accept for mailer boxes?

We accept payment for mailer boxes through credit cards, wire transfers, bank transfers, authorized.net, and PayPal.

What printing methods do you offer for mailer boxes?

Our printing methods for mailer boxes include offset, screen, and digital printing using CMYK and PMS printing inks.

How to place an order for mailer boxes?

The order placement process of mailer boxes involves three steps:

Fill in the quotation form with your mailer box specifications.

  1. Approval of 2D and 3D proofs.
  2. Transfer of payment.

For more information, contact us through live chat, email, or by calling us at (+1 (800) 980-0269).

What artwork file type do you need for printing mailer boxes?

We prefer editable files in PDF, PSD, or AI format with a minimum resolution of 150 to 300 dpi for optimum printing results on mailer boxes.

What is your minimum order quantity (MOQ) for mailer boxes?

We deliver mailer boxes in quantities ranging from 100 to 100,000 units.

See How Our Packaging Makes a Difference

Feedback from our customers speaks volumes about our commitment to excellence. Their heartfelt reviews are a testament to the quality and dedication we bring to every packaging project.

Quest, Inc.

PackHit has done a tremendous job with printing and shipping our custom soap sleeves for Blossom Artisanal, a social venture providing work opportunities for individuals with developmental disabilities. Our goat's milk soaps look amazing in these sleeves and service is always prompt. They've done an amazing job in getting artwork correct for the custom format. We would highly recommend.

Pistolero Brothers

Alex was amazing with PackHit! My boxes came in the mail faster than expected and the quality on the high gloss finish is perfect! PackHit was very knowledgeable with corresponding products that fits perfect with the products they offer. They understand Industry Standards. Thank You! Will Be using PackHits services again in the near future.

Sally Mueller

Alexander was extremely helpful with our soap box order & answered my questions timely. When I had changes, his team made them quickly & sent another proof for review. The quality of the boxes are as we expected. Shipping was about 13 business days which was what was stated to me. Overall, we are very pleased with this company & will continue to work with them for our reorders.

TC Bauer

We worked with Alex from PackHit and boy was it a great experience! What a relief to find a packaging company that delivers everything as promised on time! We will be back with other projects very soon. Will keep you all updated :)

Daisy Johnson

I worked with Mark on getting some custom full size soap boxes and small sample boxes. The process was easy and I honestly appreciated the amount of time taken to ensure that the boxes were printed correctly! Will be back and will definitely refer friends and family

Mark M

PackHit knock this project out!! Absolutely stunning she’ll boxes for my trap club. Everyone loves the custom shell boxes with our clubs logo.

Dyonna Abraham

We recently rebranded our product packaging and started working with PackHit to print our soap boxes. They have been amazing! From the online customer service, to helping us format our design files correctly, to expediting turnaround when we needed it, they have been great!

Kristi Zerga

I loved this product so much! I got the Bobblehead style boxes, in full color with a window and it came out beautifully! The material is nice and secure and hold our (pretty weighty) figure very well! We will absolutely be ordering from them again! The customer service is amazing and the rep I spoke to was nice, helpful, and professional! 10/10

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