Hat Boxes
Order custom hat boxes for safely storing, organizing, presenting, and shipping hats. Choose from a wide range of designs, styles, and materials for durable, eco-friendly, and cost-effective hat packaging with hat boxes.
Packhit.com is a trusted hat boxes supplier in the United States with 100% satisfied customers over the past 5 years.
Hat Boxes: Key Features & Benefits
Our hat boxes come with the following features and benefits:
- Boost your brand identity with hat boxes customizable in different designs, styles, and materials.
- Select from durable materials like cardboard, corrugated fiberboard, kraft paper, cardstock, and rigid for hat boxes.
- Choose hat boxes in a variety of innovative styles: round two-piece rigid, telescoping rigid (deep-lid), magnetic book-style (hinged), drawer, collapsible rigid (fold-flat), and many more.
- Enhance durability with sturdy and compact hat boxes.
- Store and organize hats with added protection.
- Encourage sustainability by choosing biodegradable hat boxes
- Deliver hats safely with hat boxes.
- Save money with affordable hat boxes by ordering in bulk.
Request for quote - Product page
Custom Hat Boxes: Best Prices, Fast and Easy Ordering Process with Free Design Help and No Minimums
Get custom hat boxes starting at just $0.50 per unit. Fast quotes, no setup fees, free shipping, and free expert design and print help included. Order as few as 10 boxes to test or launch, or order in bulk and get exciting discounts. Ships to you or your 3PL.
Custom Hat Boxes Start at Just $0.50 Per Unit
Prices vary by size, material, print style, and order volume. Kraft and corrugated boxes offer the best value for small brands and startups.
Average Price by Box Type
| Box Type | Price Range (Per Unit) |
| Cardboard Boxes | $0.70 – $6.00 |
| Folding Cartons | $0.44 – $2.25 |
| Rigid Boxes | $1.00 – $20.00 |
| Corrugated Boxes | $0.50 – $5.00 |
What Affects Price?
- Box dimensions and shape
- Material type (kraft, corrugated, rigid)
- Print complexity (color, full-bleed, foil)
- Order volume (larger runs = lower cost)
- Finishes like lamination or embossing
Discounts For Seniors, Veterans, and Frequent Customers
Discounts of up to 15% are available to seniors, veterans, and frequent Packhit customers. Ask our team for more info. Not sure what kind of packaging is right for your product? Just ask, we’ll help you choose the right option.
Ordering Custom Hat Boxes is Fast and Easy
- Send your logo, sketch, or idea
- Receive your dieline and a free print-ready proof
- Approve or request unlimited revisions
- We print and deliver your boxes
Turnaround: Production takes an average of 8–10 business days. Rush orders ship in 4–6. Samples are ready in 3–5 days.
Free Design Support from Real Packaging Experts
- Custom dielines made to your specs
- Print-safe layout checks (bleeds, folds, alignment)
- Unlimited revisions with no added fees
- Resolution, color mode, and fit help
Don’t have artwork? No problem, just send your logo or product photo, and we’ll help you build your layout.
Start with Just 10 Custom Hat Boxes
Low minimums let you test, iterate, or launch affordably. Ideal for DTC brands and small-batch makers.
How to Lower Your Cost per Box
- Match your product size to reduce material waste
- Skip inside printing or full-bleed coverage
- Use kraft for affordability and eco appeal
- Order in 100+ unit tiers for lower pricing
Materials and Finishes for Custom Hat Boxes
Standard Materials
- Kraft (rustic, recyclable)
- Corrugated (E/B/micro-flute)
- Cardstock (ideal for folding cartons)
- Rigid chipboard (luxury unboxing)
Optional Finishes
- Gloss or matte lamination
- Foil stamping (gold, silver, holographic)
- Spot UV
- Embossing / Debossing
Production and Shipping
- Standard turnaround: 8–10 business days
- Rush service: 4–6 business days
- Sample orders ship in 3–5 days
- Shipping available across the US and globally
- We can deliver to your doorstep, or your 3PL or fulfillment center
Every File Is Reviewed by Our Team
We don’t rely on automation for production-critical steps. Each box file is checked for:
- Proper dieline and fold alignment
- Correct bleed and margin spacing
- Material-ink compatibility
- Fit testing with your product spec
What Happens If You Skip Custom Packaging?
Generic or ill-fitting packaging can hurt your product presentation, damage customer trust, and increase returns. Whether you’re launching a DTC brand or shipping retail orders, poor packaging leads to:
- Unboxing disappointment that weakens brand perception
- Product damage during shipping due to loose or oversized boxes
- Higher shipping fees from oversized or inefficient packaging
- Increased returns, refunds, and negative reviews
Packaging is more than a box; it protects your product, strengthens your brand, and drives repeat orders. Don’t let poor packaging undercut your effort. Our custom hat boxes help you ship smart, look great, and build loyalty from the first impression.
Get Custom Hat Boxes That Fit, Convert, and Ship Fast
Start with a quote, sketch, or sample. No setup fees. No minimums. Just great packaging, made simple.
| Ideal for | Hats and Headwear |
| Customization | Available in all styles, shapes, sizes, designs, and materials |
| Style Or Shape | Round Two-Piece Rigid, Telescoping Rigid (Deep-Lid), Shoulder–Neck Rigid, Magnetic Book-Style (Hinged), Tray-And-Sleeve/Drawer, Collapsible Rigid (Fold-Flat), and Corrugated Mailer (Reft/Front-Tuck) |
| Dimensions | Available in all sizes |
| Material | Card Stock, Kraft, Corrugated Fiberboard, and Rigid (customizable) |
| Color | Available in all colors |
| Printing Techniques | Offset Printing, Digital Printing, UV Printing and Coating, Flexo Printing, Silk Screen Printing, and more |
| Print Options | Inside Printing and Outside Printing |
| Ink | CMYK and PMS |
| Finishing | Litho Lamination, Varnishing and Spot UV, Embossing, AQ Coating, Hot Foil Stamping, and more |
| Cover Material | Solid Color Paper, Custom Printed Paper, Foil Paper, Laminated Paper, Embossed Paper, Matte Paper, and Gloss Paper |
| Tray Material | Cardboard, Corrugated Fiberboard, and Card Stock |
| Add-ons and Inserts | Window Cut-Out, Air Pillows, Foam Inserts, Silk and Velvet Lining, Magnetic and Ribbon Closures, Pillow and Silk Pouches |
| Proof | Digital Proof, 3D Mock-Up, and Physical Sample (On-demand) |
| Opening Mechanism | Customizable for the selected style |
| Paper Stock | 10pt to 24pt (80lb to 200lb) (250gsm to 600gsm) Eco-Friendly Kraft, Corrugated, and Flute Stock |
| Durable | Yes, our hat boxes are made of durable materials like cardboard and corrugated fiberboard to secure the hats. |
| Foldable and portable | Yes, our hat boxes are foldable for space-saving and portable for easy shipping. |
| Recyclable | Yes, our hat boxes are made of sustainable, eco-friendly, and biodegradable materials. |
| Item Quantity | Minimum 100 and Maximum 100,000 (get a custom quote) |
| Price | We offer custom hat boxes at affordable prices. |
| Shipping Mode | Flat shipping for a minimum of 100 items |
| Turnaround time | Shipping within 15 to 18 business days |
What sizes do hat boxes come in?
The standard size of a hat box is 14″ × 7″ (diameter × height). We offer customizable hat boxes in different shapes and styles based on your hats.
Where can I purchase hat boxes?
You can purchase hat boxes from online retailers and stores like PackHit. We offer budget-friendly deals with free shipping when ordered in bulk.
How can I safely dispose of hat boxes?
You can safely dispose of hat boxes via recycling or as directed by local waste management guidelines.
What is your standard turnaround time for hat boxes?
Our standard turnaround time for hat boxes is 15 to 18 working days, including everything from production to printing and doorstep delivery.
Can I have my artwork printed on hat boxes?
Yes, you can get your artwork printed on the hat boxes according to your product and brand requirements.
Can I get wholesale prices for hat boxes?
Yes, you can buy hat boxes from PackHit at wholesale prices. We offer different pricing plans specially made for resellers and designers. For further details, contact our support or via +1 (800) 980-0269.
What payment methods do you accept for hat boxes?
We accept payment for hat boxes through credit cards, wire transfers, bank transfers, authorized.net, and PayPal.
What printing methods do you offer for hat boxes?
Our printing methods for hat boxes include offset, screen, and digital printing using CMYK and PMS printing inks.
How to place an order for hat boxes?
The order placement process of hat boxes involves three steps:
- Fill in the quotation form with your hat box specifications.
- Approval of 2D and 3D proofs.
- Transfer of payment.
For more information, contact us through live chat, email, or by calling us at (+1 (800) 980-0269).
What artwork file type do you need for printing hat boxes?
We prefer editable files in PDF, PSD, or AI format with a minimum resolution of 150 to 300 dpi for optimum printing results on hat boxes.
What is your minimum order quantity (MOQ) for hat boxes?
We deliver hat boxes in quantities ranging from 100 to 100,000 units.
Can you ship to my 3PL?
Yes. We can ship directly to your fulfillment center or warehouse. Just provide their receiving guidelines.
