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Double Wall Trays: Definition, Material, and Printing Methods

Double Wall Trays

Double wall trays are versatile and durable packaging solutions crafted from eco-friendly materials such as cardboard, corrugated fiberboard, and kraft paper. These trays feature a dual-wall structure with self-locking corners, making them ideal for protecting, insulating, and presenting products across industries, including food service, retail displays, and shipping fragile goods. Double wall trays enhanced with customizable options like reinforced walls, multi-compartment designs, and biodegradable inserts, offer advanced printing methods such as offset, digital, and screen printing, allowing brands to incorporate unique imagery, logos, and finishes such as embossing, UV varnishing, and foil stamping. Recyclable double wall trays promote sustainability, while their affordability makes them accessible for businesses seeking cost-effective packaging solutions that align with their branding and environmental goals.

What is a Double Wall Tray?

A double wall tray is a serving or display tray made from cardboard, featuring double walls and a flat bottom with self-locking corners for easy assembly without glue, used for protecting, insulating, and presenting items in various applications, including food service, retail displays, and shipping fragile goods.Custom double wall trays are made from durable and eco-friendly materials like cardboard, corrugated fiberboard, paperboard, and kraft paper. These custom printed double wall trays are designed using different printing approaches like offset printing, digital printing, and screen printing.You can customize product containers in different designs and materials to match your brand.

What Materials are Double Wall Trays Made Of?

Double wall trays are crafted from a variety of eco-friendly and sustainable materials, including cardboard, corrugated fiberboard, paperboard, and kraft paper. Cardboard, a lightweight yet durable material, is particularly favored for its affordability and environmental benefits. It provides reliable protection for products while maintaining a low carbon footprint.

To enhance the trays’ appearance, cover papers in solid colors, custom prints, laminated finishes, foil accents, embossed textures, matte coatings, or gloss finishes are available. These materials allow brands to achieve the desired aesthetic while meeting practical packaging needs.

For brands seeking additional customization, options such as reinforced walls, multi-compartment designs, or biodegradable inserts can be tailored to specific requirements.

Double Wall Tray

Custom Double Wall Trays

Double Wall Tray

Custom Printed Double Wall Trays

Double Wall Tray

Double Wall Trays Wholesale

What Printing and Finishing Methods Can Be Used for Double Wall Trays?

Double wall trays can be personalized using a wide range of printing and finishing techniques, which include:

  • Digital printing
  • Flexographic printing
  • Lithography
  • Screen printing
  • UV varnishing
  • Foil printing
  • Inkjet printing
  • Rotogravure
  • Embossing
  • Debossing
  • Offset lithography
  • Stamp foiling
  • Laser printing
  • Letterpress printing
  • 3D printing

These techniques allow brands to achieve high-resolution graphics, intricate designs, and premium finishes that enhance the visual and tactile appeal of the trays. Choosing the appropriate method depends on the intended use, budget, and branding goals.

Moreover, finishing options like UV coating, embossing, and foil stamping add layers of sophistication, making the trays suitable for high-end product packaging.

Promote Your Brand with Custom Double Wall Trays

Custom double wall trays are an excellent tool for building brand awareness while ensuring durability and functionality. These trays can be designed to seamlessly align with your brand identity by incorporating unique imagery, typography, logos, and color schemes. With advanced printing technologies such as offset printing, laser printing, and inkjet printing, you can create visually appealing packaging that stands out in competitive markets.

Additionally, branding enhancements such as embossing, debossing, UV varnishing, foil stamping, and matte finishes can be applied to elevate the aesthetic appeal and tactile experience of the trays. These features make double wall trays a versatile option for retail displays, promotional campaigns, and product packaging.

Enhance durability with our sturdy double wall trays

Double wall trays are constructed from high-quality cardboard, offering superior durability due to their compact design and high folding strength. These trays are engineered to withstand wear and tear over extended periods, ensuring reliable performance for storage and transportation needs.The dual-wall structure provides enhanced stability and protection, making them ideal for safeguarding products during shipping or storage. Their ability to maintain shape under pressure makes them a preferred choice for businesses seeking dependable packaging solutions.

Store your products with added protection

Our custom double wall trays are designed to neatly organize, package, and store your products with added security and brand visibility. Equipped with durable inserts and foam padding, these trays provide a cushioning effect, minimizing the risk of damage during transit or storage.For specialized needs, we offer customizable features like multi-compartment designs and dividers, allowing businesses to tailor the trays for specific product categories or sizes. These enhancements ensure optimal product arrangement and protection while maintaining professional presentation.

Encourage sustainability with our recyclable double wall trays

Double wall trays are eco-friendly, crafted from sustainable materials such as cardboard and kraft paper. These recyclable materials contribute to reducing environmental impact while maintaining high standards of product safety and packaging efficiency.By choosing these trays, businesses can actively participate in promoting sustainability and aligning with consumer preferences for environmentally conscious products. This makes them a valuable addition to both eco-friendly initiatives and brand marketing strategies.

Save money with our affordable double wall trays

Our premium double wall trays are available at competitive wholesale prices, ensuring cost-effective solutions for businesses without compromising on quality. Bulk ordering options are offered, ranging from a minimum of 100 to a maximum of 100,000 trays, allowing you to meet varying demand levels efficiently.Affordable pricing coupled with exceptional durability makes these trays an economical choice for businesses looking to optimize their packaging expenses while maintaining high standards in product presentation and protection.

Why choose PackHit for custom double wall trays?

PackHit offers a comprehensive range of customization options for double wall trays to meet all your product packaging needs without compromise. At PackHit, we provide you with the options to: 

  • Create custom double wall trays to boost your brand.
  • Select from our durable materials and designs for your double wall trays.
  • Choose our unique printing techniques to enhance your double wall tray design.
  • Verify your order for double wall trays with our 2D and 3D proofs.
  • Order your double wall trays in bulk or in smaller quantities as needed.
  • Customize everything about your double wall trays by filling out our convenient quotation form.

Upgrade your product packaging with PackHit’s custom double wall trays today!

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