Custom Inserts

What are custom inserts?

Custom inserts are made up of different materials like cardboard, foam inserts or molded pulp, used to organize and fit the products inside with added protection. These inserts hold the items in place securely and ensure reduced movements and damage during shipping and transportation.

Custom box inserts are made from durable and eco-friendly materials like cardboard, corrugated fiberboard, foam inserts and void filling, and come in the desired shape and size befitting the products securely. These inserts can also be printed using different printing approaches like spot UV, stamp foiling, embossing, and debossing in order to enhance the product presentation.

You can customize product packaging inserts in different designs and materials to match your brand.

What materials are product packaging inserts made of? 

Product packaging inserts are made from different durable and sustainable materials like cardboard, paperboard, corrugated fiberboard, plastic, and foam.

Cardboard paper material is a preferred choice for products packaging because it is lightweight, eco-friendly, and cost-effective. Corrugated fiberboard or foam inserts are perfect for storing and organizing luxury products to ensure careful packaging of products with added protection. 

You can customize inserts with a variety of materials according to your brand preferences.

What are the different types of product packaging inserts based on materials?

Product packaging inserts come in various types based on materials which are as follows: 

• Cardboard inserts
• Corrugated fiberboard inserts
• Foam inserts
• Void filling inserts

Cardboard inserts

Cardboard inserts are a versatile and eco-friendly option used to add structure to the packaging with die-cut in order to keep products organized and immovable during shipping. These inserts are lightweight and cost-effective and are used for cosmetics, food, and retail products. You can customize your cardboard inserts with different printing and finishing options in order to enhance the brand presentation.

Cardboard paper inserts can also be used as promotional inserts in order to promote branding by using discount offer cards, greeting cards, and thank you cards within the packaging boxes.

Cardboard paper inserts come with many customization options such as fences or dividers and punching inserts to keep the products organized and presentable.

Fence partitions

Fence partitions or dividers are packaging inserts to separate the items within product containers in order to protect them from mixing and moving around. 

Punching inserts

Cardboard punch inserts are die-cut inserts designed specifically according to the product requirements in order to provide protection to fragile and delicate products during shipping.

Corrugated inserts

Corrugated inserts are made from corrugated fiberboard material designed specifically to provide protection for heavy and fragile products. These inserts are durable, recyclable, sturdy, and customizable with different printing and finishing options to create a memorable experience ensuring products’ safety. 

You can customize the corrugated inserts through fence partitions or dividers and punching inserts made from flute material to provide strong protection to bulkier and delicate products during shipping. 

Foam inserts

Foam inserts are made up of foam materials like polyethylene (PE) foam, polyurethane (PU) foam and polystyrene (EPS) foam and used to protect delicate and fragile items from rough handling. These inserts are customizable to fit the exact shape of products which minimize the risk of damage and cushioning prevents irregular movement during shipping.

Foam inserts are of different types such as PE and PU foam, eva foam, anti-static foam, and charcoal foam.

PE and PU foam

Polyethylene and polyurethane foam inserts are cut to fit the various items and serve as excellent choices to protect the products during transit. 

EVA foam 

Ethylene-vinyl acetate copolymer foam inserts are sturdy and great for packaging because of rigid yet smooth surfaces which ensure the product safety from scratches, moisture, heat, and oil-based materials. EVA foam is preferred for packaging due to its soft texture and makes the product packaging more appealing.  

Anti-Static Foam 

Anti-static foam is specifically designed to protect electronic products and equipment from shock bumps. The unique properties of anti-static foam allow it to slowly dissipate electro-static charges and the non-abrasive surface makes it perfect for packing sensitive products.

Charcoal Foam 

Charcoal foam inserts are protective packaging inserts made from high-density foam, characterized by their dark, charcoal color which gives a sleek appearance to products. These inserts are easy to cut or mold to fit the shape of any product and protect from impact and vibration. 

These inserts are durable and resistant to tear, making them ideal for long-term use.

Void filler

Void filler is the additional material used to fill the empty space in a packaging box offering protection against rough handling and possible drops. Void filler acts as inserts to ensure product safety and come with various void options like wrap fills, bubble wrap, shredded paper, and packing peanuts.

Wrap fills 

Paper wrap fills are an affordable and adjustable packaging void that adds an extra level of safety to the products and keeps them from shaking off inside the packaging boxes. 

Bubble wrap 

Bubble wrap is most commonly used and convenient void fills due to its shock-resistant nature which keeps the products safe from collision and damage during transit. Bubble wraps are mainly used for fragile and sensitive products like glassware, electronics, and other equipment to limit their movement within the packaging box. 

Shredded paper 

Shredded paper is a common void fill made of paper material and used for packaging of robust items to protect them from moisture and oil-based materials. This paper void fill is affordable and eco-friendly in nature and mainly used to give an aesthetic appeal to gift or favor products.

Packing peanuts

Packing peanuts also known as foam peanuts or foam popcorn are small peanut-shaped common loose-fill packaging and cushioning material used to prevent fragile products from damage.

At PackHit, you can customize the inserts based on above-mentioned materials for your products according to your brand preferences.

What printing methods can be used for product packaging inserts?

Printing methods for box inserts are listed below:

• Digital printing
• Flexographic printing
• Lithography
• Screen printing
• UV varnishing
• Foil printing
• Inkjet printing
• Offset lithography
• Stamp foiling 
• Laser printing
• Letterpress printing
• 3D Printing
  

You can either choose from the printing techniques mentioned above or design custom inserts with typography, logo, and text printing in order to promote your brand. 

Organize and protect your products with durable custom inserts 

Our custom inserts are specifically designed to organize, sort, and protect the retail products from shock bumps and irregular movement leading to damage and degradation of products.

These inserts are customized to fit the product’s exact dimensions to provide support, enhance the product presentation with an organized look and reduce the risk of damage during mobility and transport. 

Encourage sustainability with our eco-friendly custom inserts

Custom inserts are eco-friendly because they are made from durable and recyclable materials like cardboard and corrugated to preserve the environment.

Save money with our affordable product packaging inserts

We offer premium product packaging inserts at a lower price. If you want cost-effective custom inserts without compromising the quality, order in bulk (minimum 100 and maximum 100,000) at the best wholesale price.

Why choose PackHit for custom inserts?

Choose PackHit for custom inserts with a complete range of design and customization options in order to meet all your product packaging needs without compromise.

At PackHit, we provide you with the options to: 

• Create custom inserts to enhance your brand presentation.
• Select from our durable materials and designs for your product packaging inserts.
• Choose our unique printing techniques to enhance your product packaging design.
• Verify your order for custom inserts in product boxes with our 2D and 3D proofs.
• Order your product inserts in bulk or in smaller quantities as needed.
• Customize everything about your box inserts by filling out our convenient quotation form.

Deliver your products safely with PackHit’s custom inserts!

What is the purpose of custom inserts? 

The purpose of custom inserts is to provide added protection to the products within packaging containers against shock bumps, collision, and damage, and to enhance the visual appearance of products packaging.

Are custom inserts considered safe for delivering fragile or sensitive items?

Yes, custom inserts are considered safe for fragile, sensitive, and heavy products because they are used to provide cushioning and reduce the risk of damage during shipping and transportation.

How can I safely dispose of custom inserts?

You can safely dispose of custom inserts via recycling or as directed by local waste management guidelines.

Can I have my artwork printed on custom inserts?

Yes, you can get your artwork printed on custom inserts according to your product and brand requirements.

Can I get wholesale prices for custom inserts?

Yes, you can buy custom inserts from PackHit at wholesale prices. We offer different pricing plans specially made for resellers and designers. For further details, contact our support or via +1 (800) 980-0269.

What printing methods do you offer for custom inserts?

Our printing methods for custom inserts include offset, screen, and digital printing using CMYK and PMS printing inks.

What artwork file type do you need for printing on custom inserts?

We prefer editable files in PDF, PSD, or AI format with a minimum resolution of 150 to 300 dpi for optimum printing results on custom inserts.